Powertrax 3710 Bedienungsanleitung Seite 1

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1
LOCK-RIGHT™ Performance Locker Installaon Manual
Integral Carrier Axles—C-Clip and non-C-Clip Versions
Typical of Spicer®, Jeep®, G.M.® 10-, 12-bolt, Ford® 8.8-inch, Toyota® L.C., etc.
Introducon.................................................................................2
Background Informaon..............................................................3
Installaons Covered....................................................................6
Preliminary Steps...........................................................6
Determinaon of Axle Type...........................................6
Dierenal Case Removal (thick ring gear)....................6
Disassembly of Dierenal Case...................................8
Inspecon of the Parts...................................................9
Preparing Parts for Assembly.......................................10
Assembly of the Parts..................................................10
Dierenal Case Compleon.......................................15
Case Final Assembly Into Vehicle.................................18
Dierenal Assembly Inspecon.................................19
Vehicle Final Assembly.................................................19
Tire Diameters............................................................................21
Tesng Your Installaon..............................................................21
Driving Your Vehicle....................................................................22
Subsequent Disassembly............................................................22
Technical Assistance...................................................................23
Warranty Informaon................................................................23
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Inhaltsverzeichnis

Seite 1 - WWW.RICHMONDGEAR.COM

1LOCK-RIGHT™ Performance Locker Installaon ManualIntegral Carrier Axles—C-Clip and non-C-Clip VersionsTypical of Spicer®, Jeep®, G.M.® 10-, 12-bolt,

Seite 2

10Figure 2Install shear pins and spacers 3. Place a spacer into the center of each driver, wide end toward the teeth if not symmetrical (Figure 2).

Seite 3

11Figure 3Install couplers (and le C-Clip if so equipped) 1. Install a coupler and washer assembly in the ring gear end of the dierenal

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12Figure 4Non-C-Clip axles—Install drivers; C-Clip—le 4. Important! Be sure to have the spacers correctly placed in the drivers before d

Seite 5 - LOCK-RIGHT Exploded View

13Figure 5C-Clip axles—install C-Clip and right driver b) Place the other driver assembly in the dierenal case. Push it to the le, touc

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14 h) Rotate the right re 1/4-turn unl the C-Clip ends are poinng downward, so that it will not fall o. i) Rotate the le re to

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15Figure 6Push pins into opposite driverPush on the boom coils to be sure that the spring snaps in and is seated all the way. Rotate the drivers and

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16Figure 8Snap spring assembly into holeFigure 7Install spring assemblies in holes

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17 Be sure to orient it so that its retaining pin hole will line up with the hole in the dierenal case (Figure 9). If the pinion sha will not ins

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18Assembly of Dierenal Case Into Vehicle(thick ring gear; dierenal case was removed from vehicle) 1. Clean the axle housing interior, cover, mou

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19 Use a light to see that the spacers (and thrust block, if used) are in place and that the springs are working properly. When the above install

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2Introducon Welcome to the growing family of LOCK-RIGHT owners! This manual will help you install your new LOCK-RIGHT automac 100% full-locking di

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20Vehicle Final Assembly When everything is correct, clean the axle housing gas-ket surface and install the cover using a gasket and/or sealant as ap

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21Secon 5: Tesng Your Installaon 1. Be sure that the vehicle is safely blocked. Leave the axle assembly on the jack stands, with both res free

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22Secon 7: Subsequent Disassembly If something is not correct now or if you need to disas-semble your LOCK-RIGHT in the future, we will briey desc

Seite 16 - Figure 7

23piece of small wire (a paper clip works well) under the spring and pop the boom out. Push the pin out of the pin hole and into the window hole. R

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24 If your dierenal case or thrust washers are excessively worn, your new Lock-Right Locker may not be able to operate as it was designed. Therefo

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25IMPORTANT INFORMATIONPlease Read CarefullyThe following [WARNING!] and [CAUTION!] informaon is supplied to you for your protecon and to provide yo

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26CAUTION!•Do not operate the transmission or ring and pinion with- out proper lube and correct amount.•For safe operaon and to maintain the unit w

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27NOTES:

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28AN AMERICAN LEGEND FOR OVER 50 YEARS

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3Background Informaon The dierenal case is the round housing inside the rear axle assembly to which the ring gear is bolted and which contains the

Seite 23

4LOCK-RIGHT Installaons Coveredin This Manual Integral carrier axles. Typical of these is Spicer®, Jeep® AMC-20, G.M.® 10-, 12-, and 14-bolt, Ford®

Seite 24 - IMPORTANT

5Figure 1LOCK-RIGHT Exploded ViewTHRUSTWASHERCOUPLER(SIDE GEAR)DRIVER STOP PIN;SPACERBIASSRPINGSPINIONSHAFT(S)(BLOCK)DRIVER COUPLER(SIDE GEAR)THRUSTWA

Seite 25 - WARNING! CAUTION!

6Secon 1: Removal of the Dierenal Case and Ring Gear Assembly From the Vehicle(thick ring gear) d) Removing the res; e) Disconnecng the brake l

Seite 26 - CAUTION!

7 1. Perform the operaons listed below and as de-scribed in your shop manual that apply to your vehicle. The axle shas should be pulled out a

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8Secon 2: Disassembly of the Dierenal Case with thin ring gear, and C-Clips (in the vehicle); also with thick ring gear (case removed from vehicle

Seite 28

9 1. Thoroughly clean the dierenal case and wash re-maining parts with solvent, then dry them. 2. Inspect the pinion sha. Any noceable groove

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