Powertrax 9220883001 Bedienungsanleitung

INSTALLATION GUIDETM

814. Insert a coupler into the ringgear side of the case first.15. Insert the second coupler intothe opposite side of the case.

16. Make sure paddle opening(widest gap) in ring gear side syn-chro ring is facing out towards you.917. Insert an active spacer into adriver. Seat th

19. Verify spacer paddle is alignedwith paddle opening in synchro ringand press driver/spacer down ontocoupler. Driver teeth should be fullyengaged a

22. Install second driver/spacermaking sure that paddle is pointingaway from you toward rear of differ-ential.1123. Verify spacer paddle is alignedwit

25. Place the two inner springsinside the two outer springs.26. Compress inner spring andinstall spring assembly into springslot.27. Visually inspect

28. Keeping both drivers wedged inengagement with couplers, rotatedrivers/couplers forward 1/2 turn toreveal spring slot on other side.29. Compress in

1433. Feel through pinion shaft open-ing and verify both spacers anddrivers are fully seated onto cou-plers. Verify all 8 saddle springsare fully sea

1536. Insert retaining bolt/roll-pin intocase/shaft. Tighten retaining boltfirmly.35. Using the retaining bolt/roll-pinas a handle, insert the shaft

38. Reinstall axle shafts and drive-shaft.Note: Please consult your vehicle’s repairmanual for specific instructions on this step.37. Reinstall 3rd me

39. Put transmission in gear (or park).HOLD41. Passenger side wheelshould not be able to rotate inthe same direction.42. After sharply turning thepass

1845. Set parking brake.46. Be sure transmission is ingear or park.47. Remove jack stands, lower vehicle, then removeblocks.44. Add Richmond Synthetic

Notes:

IMPORTANT INFORMATIONPlease Read CarefullyWARNINGCAUTIONThe following and information is supplied to you for your protection andto provide you with

• For safe operation and to maintain the unit warranty, when changing a factory installed fastener for any reason, it becomes the responsibility ofthe

HI-PERFORMANCE PRODUCTS...HI-PERFORMANCE PRODUCTS...RING & PINIONS LIGHTENED GEARS INSTALLATION KITSREAR END LUBE INSTRUCTIONAL VIDEOS SPOOLS &

1208 Old Norris Road • P.O. Box 238 • Liberty, S.C. 29657Phone: 864-843-9231 • Fax: 864-843-2964www.richmondgear.comTRANSMISSIONS TRANSMISSION FLUID Q

822 1009 AOpen Differential 3rd Member2-PinionTMP.O. Box 238, 1208 Old Norris Road, Liberty, S.C. 29657 • Tech Support (864)843-9275 • Fax (864)843-12

Installation GuideContents PageOpen Differential Part Identification & Terminology ... 2Powertrax No-Slip Differential Exploded View ...

Third MemberAxle Shaft (2)Ring GearSide Gear (2)Differential CaseBearing Cap (2)Pinion GearThrust Washer (2)Pinion ShaftSpider Gear (2)Pinion ShaftRet

Pinion ShaftSynchroRingCouplerPaddlePaddle Openingin SynchroDriverSaddle Springs (8)Active SpacerPaddle Opening in Driver(Missing Extended Tooth)Inner

41. Put transmission in gear (or park), andturn off engine.2. Set parking brake.3. Safeguard the vehicle from rolling.4. Safely raise vehicle andapply

7. Remove complete 3rd memberfrom axle housing.8. Expose pinion shaft; removeretaining bolt/roll pin and shaft.Note: In differentials with very low ge

69. Remove both spider gears andtheir thrust washers.10. Remove both sidegears andthrust washers.

11. Verify gaps in couplerteeth are aligned with gaps insynchro ring. Place coupler ina vise and use an active spacerto align them if necessary.13. A