1LOCK-RIGHT™ Performance Locker Installaon ManualFour-pinion dierenal; two-piece capped caseTypical of Suzuki Samurai (SJ-413), SJ-410, LJ-80, Side
10Figure 6Heavily used side geart b) Moderately used side gear (Figure 5). Note that some polishing is evident near the top but that the
11Figure 7Place grease in holes for “glue” 5. Inspect the case for any chips, cracks or similar dam-age. Also inspect the bearings. If the case or
12Figure 8Place washer and former top gear into caseFigure 9Place drive on gear with spacer in center
13Figure 10Install pinion shas, block, pins and springsAssembly of the LOCK-RIGHT Parts into theDierenal CaseSummary of steps in this secon: a) I
14Figure 11Install top driver and spacer 3. Install the pinion sha block and pinion shas (see Figure 10). Note that the pinion sha block is not
15Figure 12Install former boom side gear & washer on topand connue with your installaon. 4. Insert a small spring into a large spring and pla
16 8. Place the other side gear (the one that formerly was in the boom of the case) onto the top driver with the teeth meashed and then
17 5. Install the correctly-marked cap. Use the bolts as guides by turning them in two threads or so and then sliding the cap down to meet the c
18(and thrust block, if used) are in place and that the springs are working properly. When the above installaon steps are completed, all the parts
19 Your LOCK-RIGHT installaon should now be complete. As a preliminary test, rotate the res back and forth (transmis-sion out of gear and drivesha
2Introducon Welcome to the growing family of LOCK-RIGHT owners! This manual will help you install your new LOCK-RIGHT automac 100% full-locking di
20 5. Rotate the rst re in the reverse direcon and hold it; repeat step 3, rotang the other re in the forward direcon. 6. Repeat steps 2-4
21If your dierenal case or thrust washers are excessively worn, your new Lock-Right Locker may not be able to operate as it was designed. Therefore
22IMPORTANT INFORMATIONPlease Read CarefullyThe following [WARNING!] and [CAUTION!] informaon is supplied to you for your protecon and to provide yo
23•Do not operate the transmission or ring and pinion with- out proper lube and correct amount.•For safe operaon and to maintain the unit warranty,
24AN AMERICAN LEGEND FOR OVER 50 YEARS
3responsible manner. Be sure to read and understand the driving informaon in the LOCK-RIGHT Vehicle Owner’s Manual!Background Informaon The diere
4Figure 1. LOCK-RIGHT Exploded ViewTHRUSTWASHERCOUPLER(SIDE GEAR)DRIVER STOP PIN;SPACERBIASSRPINGSPINIONSHAFT(S)(BLOCK)DRIVER COUPLER(SIDE GEAR)THRUST
5LOCK-RIGHT Installaons Coveredin This Manual Removable third member axles. Typical of these are all rear and some front axles in various mo
6Figure 2Mark carrier, caps, adjusters at lock holeRemoval of the Dierenal Case from the Carrier 1. Remove the third member from the vehicle as de
7Mark the carrier and bearing cap on the ring gear side with one punch mark and on the other side with two marks (Figure 2). The caps are not int
8 7. Remove the dierenal case and ring gear assembly from the carrier along with the other adjuster and bearing race.Disassembly of the Dierenal
9Figure 4New side gearFigure 5Moderately used side gear
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